Ki 256 Installation Manual Today
The BendixKing KI 256 Flight Command Indicator is typically documented within the installation manuals of the flight control systems it serves, rather than as a standalone installation manual. Primary Manual Sources KFC 200 System Installation Manual : The KI 256 is a primary component of the BendixKing KFC 200
system. Detailed pinouts and mounting instructions are generally found in the KFC 200 installation documentation KFC 150 System Installation Manual : For aircraft using the KFC 150 system , the KI 256 installation details are included in manual P/N 006-10552-XXXX KI 256 Maintenance/Overhaul Manual
: Technical specifications and internal maintenance procedures are covered in Volume 3 Instrument Overhaul Manual (KPN 006-5146-00) Key Installation Specifications Power Requirements : Operates on +14VDC or +28VDC at 0.7 amps max, along with 10VAC, 430Hz. Panel Tilt Options
: Units are specific to the aircraft's panel tilt, typically available in 0-degree or 8-degree configurations. : Approximately
: It is an air-driven gyro that provides pitch and roll attitude signals to the flight computer, such as the Digital Access Downloads & Manuals - Bendix/King
The BendixKing KI 256 Go to product viewer dialog for this item.
is a critical flight command indicator that integrates a self-contained vertical gyro to provide pilots with essential pitch and roll attitude data. Because it serves as the primary attitude source for various BendixKing Flight Control Systems—including the KFC-150, KFC-200, and KFC-250—following its installation and maintenance protocols is vital for flight safety and autopilot reliability. Core Technical Overview
is designed to be more than a simple display; it is a complex electro-mechanical unit that supplies real-time data to the aircraft's flight computer. ki 256 installation manual
Gyro Functionality: It contains a vertical gyro that drives the horizon mask and provides attitude signals to the autopilot system.
Command Bars: A single-cue command bar displays computed flight director commands, helping the pilot follow the autopilot's intended path.
Panel Compatibility: Units are specifically calibrated for either zero-degree or eight-degree instrument panels to ensure accurate visual alignment during flight. Installation and Modification Protocol Proper handling of the
is mandatory to prevent internal damage and ensure system precision.
Static Protection: All disassembly and assembly must occur at a static-safe workstation. Components removed from the unit should be stored in static-safe bags to prevent electrostatic discharge damage.
Alignment Procedures: For systems like the KFC 200, a full system alignment may be required during installation. This involves using specialized tools like a regulated 4.5 in. Hg. air source and connecting the gyro to the airplane harness via an extender cable to verify operation.
Component Replacement: When updating internal parts, such as the Command Bar Board, technicians must verify that wire connection points match the original layout, though specific pin locations (like E114) may shift between board revisions. Verification and Compliance The BendixKing KI 256 Flight Command Indicator is
After any installation or internal modification, the unit must undergo rigorous validation.
Functional Testing: Technicians must perform a complete functional test as outlined in Section VI of the KI 256 Maintenance Manual to ensure the indicator responds correctly to pitch and roll inputs.
Identification: Completed modifications must be documented by marking the Unit Serial Tag. If space is unavailable, a new Mod Tag must be applied nearby to maintain a clear service history.
Operational Checks: During initial power-up, a distinct "whine" from the gyro's power supply should be audible, indicating the internal motor is spinning up to operational speed.
⚠️ Note: Always consult the most current version of the official BendixKing Downloads & Manuals or professional aviation documentation sites like Scribd before performing any work.
If you are looking for specific details, I can help you find: The pinout diagram for the rear connector. Specific troubleshooting steps for a "tumbled" gyro. Information on vacuum vs. electric versions. KI 256 Flight Command Indicator
It looks like you’re looking for the KI 256 Installation Manual. P/N 006-10593-0000 (or later revisions) Title: KI 256
The KI 256 is a King (Honeywell Bendix/King) KI 256 Flight Director Indicator / Attitude Gyro, often used with KFC 150, KAP 150, KFC 200, or KAP 200 autopilot systems.
The official installation manual is typically:
- P/N 006-10593-0000 (or later revisions)
- Title: KI 256 Installation Manual
- Published by Honeywell / Bendix/King
10. Future-Proofing: Upgrades & Alternatives
While the KI 256 installation manual is essential today, note that Honeywell no longer manufactures new units. Repair costs have risen (typical bench repair $1,200–$2,500). Several aftermarket options exist, but they require new installation manuals:
- Mid-Continent MD302 – Direct replacement with adapter kit.
- Garmin GI 275 – Requires a full GAD 29 interface, but replaces KI 256 and adds digital AHRS.
- RC Allen 2600-3 – Cost-effective, but no flight director command bars.
If you plan to keep the KI 256, download and print the manual now—digital copies may become harder to find as avionics OEMs purge legacy documents.
Key Specifications to Know for Installation:
- Weight: 2.5 lbs (1.13 kg)
- Power Requirements: 14V or 28V DC (model dependent)
- Lighting: 5V or 14V internal lighting bus
- Connector: MS3112E14-15P (15-pin, environmental)
- Mounting: 3-inch standard instrument hole, but depth is critical (6.65 inches behind panel)
If you are replacing a failed KI 256 with a new unit, you may not need a full manual re-installation. However, if you are installing into a new panel or swapping from a different indicator (e.g., KI 525), you must follow the complete KI 256 installation manual process.
2. Pre-Installation Checks
- Verify unit part number matches aircraft voltage (14V or 28V).
- Inspect for physical damage, loose connector pins, or cloudy display glass.
- Confirm that the mating connector (MIL-C-26482, 12-pin) is undamaged.
Part 6: Common Installation Errors (From Actual Field Reports)
Based on service bulletins and the ki 256 installation manual supplementary sheets, these are the top 5 mistakes:
- Reversing Roll and Pitch Wires: This causes the HSI to show pitch when the aircraft rolls. Symptom: in a left turn, the attitude indicator shows nose up.
- Ignoring the 400Hz Frequency Tolerance: The gyro spin motor requires 115V ±5V at 400Hz ±10Hz. Standard 60Hz inverter will destroy the KI 256 in minutes. Use a dedicated 400Hz alternator or solid-state converter (e.g., PS Engineering).
- Using Unshielded Lighting Wires: The 28V dimmer circuit (pin 14) must be shielded. Unshielded wires inject flicker noise into the syncro outputs.
- Forgetting the “Gyro Run” Flag: If pin 11 (Flag Out) is not connected to the HSI’s warning input, the pilot will have no failure indication when the gyro topples.
- Mounting on an Unstable Panel: Thin aluminum panels flex during turbulence. The manual specifies a minimum 0.063” thick mounting plate.
Mounting
- Choose a flat wall or DIN rail location with ≥10 cm clearance around the unit for ventilation.
- Use the supplied brackets and screws to secure the unit; for DIN rail, hook top, snap bottom until it clicks.
- Verify unit is level and firmly seated.
Document Title:
BendixKing KI 256 Vertical Velocity and Pitch Attitude Indicator Installation Manual