The MaVIS-ICS-ARM (Mass and Volume Information System - Intelligent Cargo Scale) is a high-performance weighing electronic system manufactured by Control Systems Technology (CST). It is designed to manage complex bulk material measurement tasks, particularly in mining and shipping environments where tracking both mass and volume is critical for preventing overfilling and spills. System Capabilities
The MaVIS-ICS-ARM is multifunctional and can be configured to manage various hardware setups simultaneously:
Scale Configurations: It can control 1 or 2 belt weighers, 1 or 2 bin scales, or a combination of one of each.
Flow Control: Supports 1 or 2 flow controllers and loss-in-weight systems.
Peripheral Integration: Works with IntelliRoll networks and integrated laser scanners to provide real-time bulk density measurements. Technical Specifications Specification Enclosure IP66 powder-coated mild steel with a glass viewing window User Interface Color graphical touch screen for local operation Inputs/Outputs Up to 6 isolated analogue and 8 isolated digital slots Communications RS232/RS485 duplex serial (Modbus RTU/TCP compatible) Power Supply 110/240 Vac Cabling Up to 1,000 meters to the load cell and tachometer Manual & Operational Guide
The manual for the MaVIS-ICS-ARM covers several critical phases of deployment and maintenance: 1. Installation and Initial Setup
Proper installation is vital for the accuracy of the conveyor belt weightometer system.
Verification: Ensure all modules, load cells, and tachometers are present.
Wiring: Connect load cells and speed sensors directly to the circuit board within the IP66 enclosure.
Environmental Protection: For extreme conditions, the system can be fitted with heaters (for temperatures below -10°C) or sunshades (for temperatures above +50°C). MaVIS-ARM (Mass and Volume Information System)
The CST MAVIS-ICS-ARM (Mass and Volume Information System - Intelligent Cargo Scale) is a specialized electronic weighing system designed by Control Systems Technology (CST) for high-accuracy bulk cargo monitoring, particularly in mining and shipping environments. Overview & Purpose mavis-ics-arm manual
Commonly used as a "Cargo Superintendent Scale," this device is engineered to provide precise data on Mass, Volume, and Bulk Density. Its primary goal is to ensure cargo fits within hold capacities before loading to prevent overfilling and material spills, thereby optimizing ship loading times. Key Technical Specifications
The system is built on a multifunctional electronic platform with flexible integration options: Connectivity Ports: Comm1: 1 x RS232 (RJ12 Port).
Comm2: 1 x RS232 (RJ12 Port), switchable to 2 x RS485 for daisy-chaining multiple devices.
Communication Speeds: Supports baud rates from 300 to 115,200 bps.
Network Protocols: Compatible with a wide range of industrial networks, including ModBus RTU, Ethernet TCP-IP, DeviceNet, Profibus, USB, and Bluetooth.
Metrological Standards: Designed to high metrological standards to ensure accuracy and repeatability in harsh site conditions. Operational Benefits
Real-Time Monitoring: Offers multiple viewing options for bulk density, including real-time data, hold averages, and total ship averages.
Remote Control: The electronics are fully remote-controlled, allowing for easier integration into automated plant environments.
Modular Design: Often sold as a complete electronic kit with specialized modules for specific automation needs. Manufacturer & Support
The unit is manufactured by Control Systems Technology Pty Ltd, an Australian-based company specializing in belt weighing and bulk material handling. The MaVIS-ICS-ARM (Mass and Volume Information System -
Service Locations: Major service centers are located in New South Wales, Western Australia, and Queensland.
Support Services: CST provides on-site recalibrations, trade verifications, and repairs to maintain the accuracy of the scale. CST Mavis-ICS-Arm Cargo Superintendent Scale - Electronic
The MaVIS-ICS-ARM (Mass and Volume Information System - Intelligent Cargo Scale) is a specialized electronic weighing system from Control Systems Technology (CST) designed for high-precision bulk material measurement, commonly used in mining and ship loading. A standout feature described in its technical specifications is its Intelligent Cargo Scale electronics, which provide a fully automated, multi-functional user interface with a color graphical touch screen for real-time monitoring and control. Key Features of the MaVIS-ICS-ARM
The system is built to ensure cargo fits within ships and holds to prevent overfilling and spills. Key technical features include:
Automated Weight Management: It features programmable auto-zero tracking and can manage multiple inputs, including one or two belt weighers, bin scales, and flow controllers simultaneously.
Precision and Compliance: The system is trade-certified for specific applications and offers high-reliability dual in-line belt weighing.
Advanced Communications: It supports various industrial communication protocols, such as Modbus TCP, RS232, and RS485, allowing for seamless integration into broader industrial networks.
Durable Hardware: The unit is housed in an IP66-rated enclosure (powder-coated mild steel) with a viewing window, making it suitable for harsh industrial environments.
Cargo Optimization: It integrates with laser scanners for bulk density measurement, helping operators know the mass, volume, and density in real time to optimize ship loading. Manufacturer Resources
For detailed technical documentation, parts, or maintenance, you can reference the following: Fault: ICS ARM Timeout
Official Product Page: Detailed system overview on the Control Systems Technology website.
Technical Specification Sheet: A comprehensive Model MaVIS-ICS-ARM PDF is available via the Queensland Mining Expo.
Parts & Purchase: The system and associated modules are sometimes listed through industrial suppliers like Blackwoods. MaVIS-ARM (Mass and Volume Information System)
The MaVIS-ICS-ARM, developed by Control Systems Technology (CST), is a high-precision, IP66-rated weighing electronics system for industrial belt weighers and bin scales Control Systems Technology
. It provides real-time monitoring of mass, volume, and bulk density, featuring touch-screen operation and extensive communication protocols (Modbus, Profibus) Control Systems Technology . For full product details and specifications, visit Control Systems Technology MODEL MaVIS-ICS-ARM - Queensland Mining Expo
The manual typically provides a flowchart for common faults:
The official manual is not included on a CD in newer shipments (to reduce waste). You can obtain the current revision (Rev 6.2) via:
support.mavis-robotics.com/manuals.Warning: Be cautious of third-party websites offering the manual. Many host outdated Rev 4.3 documents, which lack critical updates regarding the 2025 ICS security protocol changes (TLS 1.2+).
Before uncrating the MAVIS-ICS-ARM, ensure the mounting surface is flat, rigid, and capable of supporting the robot’s weight plus dynamic loads caused by acceleration.
| Code | Meaning | Action |
|------|---------|--------|
| E101 | Joint 1 overcurrent | Check for mechanical binding. Reset drive. |
| E203 | EtherCAT lost frame | Inspect cabling, reduce network load. |
| E307 | Force limit exceeded | Reduce speed/accel or increase limit via $FORCE_LIMIT. |
| E412 | Encoder battery low | Replace battery within 7 days or lose home position. |
Critical Safety Note: The manual highlights that the ICS signals cannot be used for emergency stops. You must wire a dedicated 24V STO loop via the X4 connector (Pins 1 & 2 for Channel 1, Pins 3 & 4 for Channel 2).
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